FBG Sensing Technology for Structural Health Monitoring in Aerospace Industry

Structural health monitoring (SHM) is the process of detecting and assessing damage to the structural components of an aircraft. This includes fatigue cracks, corrosion, and other damage that may affect the integrity of the structure. Early detection and assessment of such damage is crucial for safety and can prevent catastrophic failures. SHM systems can also reduce maintenance costs and extend the service life of the aircraft.

Fiber grating sensing technology has revolutionized the aerospace industry's approach to structural health monitoring (SHM). The ability to detect and assess damage to the structural components of an aircraft is crucial for safety, and fiber grating sensing technology provides a reliable and accurate solution. In this article, we will provide an overview of fiber grating sensing technology, discuss its principle of operation, and highlight the challenges in SHM in the aerospace industry.

Fiber grating sensing technology has become an increasingly popular tool for SHM in the aerospace industry. It provides a reliable and accurate solution for monitoring the condition of critical components, such as wings, landing gear, and fuselage. Fiber grating sensors can detect and measure changes in strain and temperature that may indicate damage or potential failure. In this article, we will discuss the problems that fiber grating sensing technology can solve,and how Beijing Dacheng Yongsheng Technology Co., Ltd.(short for DCYS ) can support the structural health monitoring(SHM) in aerospace industry.

Fiber Bragg Grating Sensing Principle:

Fiber Bragg grating (FBG) sensors are the most commonly used fiber grating sensors for SHM in the aerospace industry. An FBG is a microscopic optical device embedded in an optical fiber that reflects a specific wavelength of light. When an FBG is subjected to strain or temperature changes, the reflected wavelength changes, which can be measured and used to calculate the magnitude of the strain or temperature.

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Fiber Bragg Grating Sensing Principle - FBG Principle - FBG Sensor Principle - FBG Temperature Strain Stress Vibration Shape Sensing Principle

Challenges in Structural Health Monitoring in the Aerospace Industry:

SHM in the aerospace industry is a challenging task due to the harsh environmental conditions that aircraft are exposed to. Aerospace components must withstand extreme temperature, vibration, and pressure conditions. Traditional SHM methods, such as visual inspection, X-ray, and ultrasonic techniques, are often impractical, expensive, or unreliable in aerospace applications.

Physical Diagram of OFSCN® High-Range Fiber Bragg Grating (FBG) Strain Sensor (Strain Gauge) - Single-ended, Length 1m­­

Physical Diagram of OFSCN® Capillary Seamless Steel Tube Single-ended FBG Strain Sensor/FBG Strain Gauge­­

What Problems Can Be Solved by FBG Sensing Technology:

Fiber grating sensing technology can overcome many of the challenges in SHM in the aerospace industry. These sensors can operate in harsh environments, withstand high temperatures, and provide accurate and reliable data. Fiber grating sensors can detect and measure changes in strain and temperature that may indicate damage or potential failure. By monitoring the condition of critical components, such as wings, landing gear, and fuselage, fiber grating sensors can help prevent catastrophic failures, reduce maintenance costs, and extend the service life of aircraft. Beijing Dacheng Yongsheng Technology Co., Ltd. is a professional manufacturer of fiber grating sensors, which can provide customers with the most suitable products and solutions.

Recommended fiber grating strain sensors:

1500με Fiber Bragg Grating Strain Sensor - FBG Strain Gauge - Metal Encapsulation - High Temperature FBG Strain Sensor

The product is a fiber Bragg grating strain sensor (FBG strain gauge) encapsulated in seamless steel tube, used for strain measurement. In most cases, it is a single-point single-ended structure, or it can be produced as a multi-point single-ended structure. In a few cases, it can also be a double-ended structure. The deployment method of the product depends on the supporting fixtures, which can be directly inserted into the test object, or installed by surface welding with corresponding fixtures, bolted with drilled holes for fixation, adhesive surface mounting, tied with straps for fixation, or fixed with clamps, among various installation methods. This product is a basic structural product, which can be calibrated as a FBG displacement sensor, or used as a FBG stress sensor.

Product Summary:

The OFSCN® Capillary Seamless Steel Tube Fiber Bragg Grating Strain Sensor (FBG strain gauge) is composed of fiber optic connectors (FC, SC, LC, ST, etc.), stainless steel seamless tubes, and single-point FBG encapsulation.

It can also be customized as a high-temperature resistant fiber Bragg grating strain sensor.

This product features a small size, lightweight, high tensile and compressive strength, waterproof, moisture-proof, and fully sealed characteristics. By utilizing the strain characteristics of the FBG, this sensor can be inserted, clamped, surface-mounted, glued, or embedded into the measured structure to perform strain detection and monitoring.

6000με Fiber Bragg Grating Strain Sensor - FBG Strain Gauge - polymer material packaging - metal protection strain sensor - range 6000με/8000με

This product is a high-range fiber bragg grating strain sensor (FBG strain gauge) used for strain measurement. It can be used in a single-ended structure, where it is inserted into the object to be measured for strain measurement. It can also be used in a double-ended structure, where it is fixed with a fixture or bonded directly to the surface for strain measurement, enabling multi-point strain measurement when connected in series. The structure of this product is the same as that of fiber bragg grating stress sensors.

Product Overview:

The OFSCN® high-range fiber bragg grating strain sensor (FBG strain gauge) consists of fiber connectors (FC, SC, LC, ST, etc.), high elastic materials, and single-point FBG encapsulation. Depending on the materials used, it can work at room temperature or a maximum high temperature of 120 degrees Celsius (customizable upon request).

This product is characterized by its small size, light weight, high tensile and compressive strength, waterproof and moisture-proof properties, and full sealing. By utilizing the strain characteristics of FBG, this sensor can be inserted, welded, bonded, or adhered to the internal or surface of the test structure for strain detection and monitoring.

Beijing Dacheng Yongsheng Technology Co., Ltd.:

Beijing Dacheng Yongsheng Technology Co., Ltd.(short for DCYS) is a professional manufacturer of fiber grating sensors, fiber grating demodulators and system software. Specializing in the production of various fiber grating sensors, including temperature, strain, stress, displacement, vibration, shape sensors, etc. DCYS also produces fiber grating demodulators, and can customize and develop related application software.

Recommended fiber grating demodulator:

Fiber Bragg Grating Demodulator - Fiber Optic Grating Interrogator - High-Speed/Frequency FBG Analyzer

This product is produced by DCYS, and it is a high-speed high-frequency fiber Bragg grating demodulator(Interrogator). The fiber grating demodulator is compatible with various specifications and models of OFSCN® fiber bragg grating sensors (temperature, strain, stress FBG sensors, etc.). It features adjustable port density (4, 8, 12, 16 channels) and high-speed high-refresh rate capabilities.

DCYS Supports Structural Health Monitoring in Aerospace Industry:

DCYS can help the aerospace industry solve some problems in structural health monitoring. Their fiber grating sensors are designed to operate in harsh environments, withstand high temperatures, and provide accurate and reliable data. They also provide customized solutions and application software to meet specific customer needs.

Other Points Need to Be Clarified:

Fiber grating sensing technology is a rapidly evolving field, and there are several other types of fiber grating sensors besides FBG sensors. For example, fiber optic Fabry-Perot sensors and distribute fiber optic sensors can also be used for SHM in the aerospace industry. These sensors have unique advantages, such as high sensitivity and the ability to measure multiple parameters simultaneously.

In addition to SHM, fiber grating sensing technology has many other applications in the aerospace industry. For example, fiber grating sensors can be used for strain and temperature monitoring during the manufacturing process. They can also be used for monitoring engine performance and fuel efficiency.

Overall, fiber grating sensing technology has revolutionized the way SHM is carried out in the aerospace industry. It provides a reliable and accurate solution for monitoring the condition of critical components, such as wings, landing gear, and fuselage. By detecting and assessing damage to these components early on, fiber grating sensors can help prevent catastrophic failures and reduce maintenance costs. With the support of Beijing Dacheng Yongsheng Technology Co., Ltd., the aerospace industry can benefit from the advantages of fiber grating sensing technology and improve the safety and efficiency of aircraft.

 

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