Application of Fiber Bragg Grating Sensing Technology - Application of FBG Sensor - Application of FBG-Application of FBG Demodulator - Application of FBG Sensing in Industry
FBG Sensing Technology for the Production Process Monitoring of Industrial Products
In the industrial automation industry, monitoring the production process of various industrial products is crucial for ensuring quality, efficiency, and safety. Fiber grating sensing technology has emerged as a highly effective means of detecting changes in physical quantities in real-time, allowing for better monitoring and control of the production process. This article, we will discuss the problems that fiber grating sensing technology can solve, and how Beijing Dacheng Yongsheng Technology Co., Ltd.(short for DCYS ) can support the production process monitoring of industrial products in the industrial automation industry.
Fiber Bragg Grating Sensing Principle：
Fiber Bragg gratings (FBGs) are periodic structures that are inscribed in the core of an optical fiber. These structures reflect a specific wavelength of light that is determined by the periodicity of the grating. When the grating is subjected to mechanical or thermal strain, the reflected wavelength changes in a predictable manner. By monitoring the reflected wavelength, changes in strain, temperature, and other parameters can be detected. FBG sensors can be used to monitor a wide range of parameters, including strain, stress, temperature, and vibration.
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Necessity of Monitoring the Production Process:
Monitoring the production process of various industrial products is necessary for ensuring quality, efficiency, and safety. In the industrial automation industry, the production process can involve complex machinery, high temperatures, and hazardous materials. Monitoring the production process in real-time allows for early detection of problems, reducing downtime and preventing costly production failures. Additionally, monitoring can ensure that the product is being produced to the desired specifications, reducing waste and increasing efficiency.
Difficulties in Monitoring the Production Process of Various Industrial Products in the Industrial Automation Industry：
The industrial automation industry faces several challenges in monitoring the production process of various industrial products. One of the significant issues is the harsh environment in which the sensors are placed. Most industrial products are produced in environments that are highly corrosive, high temperature, and high pressure, which can damage sensors and their associated hardware.
Another significant challenge is the ability to accurately measure the parameters involved in the production process. Most of the traditional sensors used in the industrial automation industry are prone to drift and require regular calibration to maintain accuracy. This is not only time-consuming but can also lead to costly downtime and reduced productivity.
What Problems Can be Solved by FBG Sensing Technology:
Fiber grating sensing technology provides a reliable and accurate solution to the challenges faced by the industrial automation industry in monitoring the production process of various industrial products. It offers several advantages, including:
1.High sensitivity and accuracy: Fiber grating sensors have high sensitivity and can accurately measure changes in strain, temperature, and pressure in real-time. This makes them suitable for use in harsh environments.
2.Durability: Fiber grating sensors are constructed from materials that are resistant to corrosion, high temperature, and high pressure. This makes them suitable for use in harsh industrial environments.
3.Low maintenance: Unlike traditional sensors, fiber grating sensors require little to no maintenance. They do not drift and do not require regular calibration to maintain accuracy, which can significantly reduce downtime and increase productivity.
Recommended fiber grating temperature, strain, stress, displacement, vibration, and shape sensors:
Fiber Bragg Grating Displacement Sensor - FBG Displacement Gauge - Crack Gauge
Fiber Bragg Grating Stress Sensor - FBG Stress Gauge - Bolt and Anchor Rod Stress Detection
Beijing Dacheng Yongsheng Technology Co., Ltd.:
Beijing Dacheng Yongsheng Technology Co., Ltd.(short for DCYS) is a professional manufacturer of fiber grating sensors, fiber grating demodulators and system software. Specializing in the production of various fiber grating sensors, including temperature, strain, stress, displacement, vibration, shape sensors, etc. DCYS also produces fiber grating demodulators, and can customize and develop related application software.
Recommended fiber grating demodulator:
This product is produced by DCYS, and it is a high-speed high-frequency fiber Bragg grating demodulator(Interrogator). The fiber grating demodulator is compatible with various specifications and models of OFSCN® fiber bragg grating sensors (temperature, strain, stress FBG sensors, etc.). It features adjustable port density (4, 8, 12, 16 channels) and high-speed high-refresh rate capabilities.
DCYS Supports the Production Process Monitoring of Industrial Products：
DCYS has extensive experience in providing fiber grating sensing solutions to the industrial automation industry. DCYS's sensors have been used in a variety of industrial applications, including the monitoring of pipelines, buildings, and large industrial equipment.
Other Points Need to Be Clarified:
In conclusion, fiber grating sensing technology offers a reliable and accurate solution to the challenges faced by the industrial automation industry in monitoring the production process of various industrial products. With its high sensitivity, durability, and low maintenance, fiber grating sensors are suitable for use in harsh industrial environments. Beijing Dacheng Yongsheng Technology Co., Ltd. is committed to providing high-quality fiber grating sensors and solutions to help the industrial automation industry improve efficiency and reduce costs.